CHECKOUT:
1. Check Equipment Status
- Ensure that the outdoor coil is not frozen = Defrost Problem → Step 3. Check Defrost
- Ensure that the outdoor fan is operating in the heating mode.
- Compressor Running + No Outdoor Fan = Defrost Mode, Bad Fan Motor/Capacitor or Bad Control Board
- Ensure unit is not in defrost mode (suction line should be hot in heating mode, cold in defrost mode)
- Check for 230VAC between the "Common" (Black) and "Run" (Purple or Red) wires going to the motor.
- Power + No Fan = Bad Cond Motor / Capacitor ⇒ Check Capacitor
- No Power = Bad Control Board
2. Check Refrigerant Pressures
- If the outdoor coil is frozen → Step 3. Check Defrost (Do Not Attempt to Add Freon with a Frozen O/D Coil!)
- Hook-up refrigerant gauges to the pressure ports on the unit.
- Blue --> "True Suction" Port (Not The Suction Line)
- Red --> High Pressure (either refrigerant line)
- Monitor pressures as the system operates.
Normal Pressure Range |
Refrigerant |
0-30 Deg O/D |
30-50 Deg O/D |
R410A |
- 75-100 Suction
- 250-320 Discharge
|
- 100-150 Suction
- 250-375 Discharge
|
- If a Liquid-Line Sight Glass is installed, observe for bubbles in the sight glass (after the system has been operating for at least 5 min.)
- Bubbles = Low Refrigerant Charge
- Low Pressure Issues
- Low Suction Pressure + Clear Sight Glass + Expansion Valve Frosting = Bad Expansion Valve (See "Expansion Valve Issues" in Related Articles)
- Low Suction Pressure + Low Discharge Pressure + Bubbles in Sight Glass + Expansion Valve Frosting = Low Refrigerant Charge
- Try adding refrigerant through the Low Pressure gauge.
- Suction and Discharge Pressures should gradually increase as refrigerant is added.
- If the Discharge Pressure increases but the Suction stays low or drops = Bad Expansion Valve (See "Expansion Valve Issues" in Related Articles)
3. Check Defrost
- Cycle the heat pump through a defrost by shorting the TEST pins on the defrost board.
- Observe refrigerant pressures (may need to switch Red hose to liquid line for cooling High Pressure)
- Unit should terminate defrost somewhere around the following pressures:
- 125 - 140 Suction
- 300 to 400 Discharge.
4. Check Air Temperature Rise
- With the auxiliary heaters disconnected (remove "W1" and "W2" form the air handler terminal block):
- Check the Return Air Temperature near the unit or in the filter compartment.
- Check the Supply Air Temperature.
- Normal Temperature Rise = 15-20 deg.
- Abnormally Low Return Air Temperature ⇒ Check Return Ductwork for Cold Air Infiltration
- Low Temperature Rise = Inefficient Operation
- High Temperature Rise = Low Airflow
- RE-HOOK "W1" AND "W2" WIRES ON THE AIR HANDLER!