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YZF - High Discharge Temperature (Heating)

Article ID: 409
Last updated: 21 Mar, 2022

York Heat Pump: YZF

Re: High Discharge Temperature Fault (Heating)

A High Temperature Lockout is indicated by the following LED pattern on the outdoor unit control board:

  • Green = 5 Flashes
  • Red = On

X/L Output

  • 2 Flashes at Thermostat = Soft Lockout
    • Locked-out two times in 6 hours.
    • Reset by cycling thermostat or jumping Test pins.
  • 3 Flashes at Thermostat = Hard Lockout
    • Four Soft Lockouts in 12 hours.
    • Reset by cycling 24VAC power to the board.

Qty Possible Causes:
1 Low Refrigerant
Bad O/D Expansion Valve
2 Refrigerant Over-Charge
Bad Discharge Sensor
1 Stuck Contactor

CHECKOUT:

1. Check Refrigerant Pressures

  • Reset the control if necessary by shorting the "Test" pins.
  • Hook-up refrigerant gauges to the pressure ports on the unit.
    • Blue ⇒ "True Suction" Port (Not The Suction Line)
    • Red ⇒ High Pressure (either refrigerant line)
  • Allow the unit to run for at least 10 minutes.
  • Monitor pressures as the system operates.
Normal Pressure Range
Refrigerant 0-30 Deg O/D 30-50 Deg O/D
R410A
  • 75-100 Suction
  • 250-320 Discharge
  • 100-150 Suction
  • 250-375 Discharge

2. Check Sub-Cooling

  • Sub-Cooling
  • Check the Liquid Line Temperature near the outdoor unit.
  • Record "Saturation Temperature" from the discharge pressure gauge.
    • Sub-Cooling = Saturation Temp - Liquid Line Temp
      • Normal Sub-Cooling = 3 - 12 deg. (Sight-Glass Clear)
  • Low Suction Pressure + Low Sub-Cooling (Bubbles in Sight-Glass) = Low Refrigerant Charge 
  • Normal Suction Pressure + High Head Pressure + High Sub-Cooling (Clear Sight-Glass) = Refrigerant Over-Charge
  • Low Suction Pressure + High Sub-Cooling (Clear Sight-Glass) = Bad O/D Expansion Valve
    • Examine the Outdoor Expansion Valve: An under-feeding expansion valve should be frosting at the valve.

3. Check Discharge Temperature

  • Connect a temperature thermistor to the compressor discharge line near the discharge sensor.
  • Allow the system to run for about 10 minutes and watch the actual discharge temperature.
    • Normal Discharge Temperature = 130 - 180 deg F.
    • Trip Point = 250 deg. F.

4. Check Discharge Sensor

  • Disconnect power to the outdoor unit by pulling the disconnect or turning the breaker off.
  • Remove 24V power from the Yorkguard board by removing the   wire.
  • Unplug both discharge sensor wires from the Yorkguard board.
  • Use the York Resistance Chart to check the temperature of the sensor.
    • Sensor Temperature 10 deg. higher or lower than the Actual Temperature = Bad Discharge Sensor
  • Re-Connect the  wire to the Yorkguard board.
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Article ID: 409
Last updated: 21 Mar, 2022
Revision: 20
Access: Public
Views: 350
Comments: 0