Knowledgebase

2TWR3 - Defrost Problem/Outdoor Coil Frozen

Article ID: 431
Last updated: 29 Nov, 2017

Trane Heat Pump: 2TWR3

Re: Not Defrosting / Frozen

This model uses a Demand Defrost control board.

The board uses an Ambient (outdoor) Sensor and Liquid Line Sensor to determine the proper conditions for defrost to occur.


Qty Possible Causes:
Bad Liquid Line Sensor
Bad Condenser Fan Motor
Bad Fan Capacitor
Bad Defrost Board
Low Refrigerant Charge
Bad Expansion Valve
1 No 24VAC Power


CHECKOUT:

1. Check Outdoor Fan

  • Inspect the outdoor unit and make sure the outdoor fan is operating.
    • Fan Operating → Step 2. Test Defrost Cycle
    • No Fan ⇒ Check for 230VAC to the fan motor on the Purple and Black wires.
      • No Power = Bad Control Board or Unit in Defrost

2. Test Defrost Cycle

  • Ensure that the Lite-Port LED is lit or flashing.
    • No Light = Bad Defrost Control or No 24VAC Power ⇒ Check for 24VAC between "R" and "B". (Unit will operate but not defrost without 24V power.)
  • Jump the "FRC_DFT & TEST_COMMON" pins to force the unit into defrost.

3. Check Refrigerant Pressures

  • Hook-up refrigerant gauges to the pressure ports on the unit.
    • Blue --> "True Suction" Low Pressure
    • Red --> High Pressure (either refrigerant line)
  • Monitor pressures as the system operates.
Normal Pressure Range
Refrigerant 0-30 Deg O/D 30-50 Deg O/D
R-22
  • 20-50 Suction
  • 150-250 Discharge
  • 55-70 Suction
  • 175-275 Discharge
  • If a Liquid-Line Sight Glass is installed, observe for bubbles in the sight glass (after the system has been operating for at least 5 min.)
    • Bubbles = Low Refrigerant Charge
  • Low Pressure Issues
    • Low Suction + Low Discharge + Bubbles in Sight Glass + Expansion Valve Frosting = Low Refrigerant Charge
      • Try adding refrigerant through the Low Pressure gauge.
        • Suction and Discharge Pressures should gradually increase as refrigerant is added.
        • If the Discharge Pressure increases but the Suction stays low or drops = Bad Expansion Valve
    • Low Suction + Low Discharge + Clear Sight Glass + Expansion Valve Frosting = Bad Expansion Valve 

4. Check Liquid Line Sensor

  • Disconnect high voltage power from the unit by pulling the service disconnect or turning the breaker off.
  • Disconnect low voltage from the defrost board by removing the Red, "R" wire.
  • Disconnect the two Yellow wires from the defrost board connected to "COIL".
  • Set the multi-meter on 200K Ohms.
  • Test resistance of the sensor.
  • Use Resistance Chart to determine sensed temperature.
  • Compare sensed temperature to actual temperature.
    • If sensed temperature is more than 5 deg. higher or lower than actual temperature = Bad Liquid Line Sensor

5. Check Ambient Sensor

  • Disconnect high voltage power from the unit by pulling the service disconnect or turning the breaker off.
  • Disconnect low voltage from the defrost board by removing the Red, "R" wire.
  • Disconnect the two Black wires from the defrost board connected to "AMBIENT".
  • Set the multi-meter on 200K Ohms.
  • Test resistance of the sensor.
  • Use Resistance Chart to determine sensed temperature.
  • Compare sensed temperature to actual temperature.
    • If sensed temperature is more than 5 deg. higher or lower than actual temperature = Bad Ambient Sensor
    • Ambient Temperature reading less than 50 deg and the board will not initiate defrost = Bad Defrost Board

6. Defrost Termination Temperature

  • The defrost control board has an adjustable termination temperature.
  • If everything tests correctly but the unit still has defrost issues, you can increase the defrost termination temperature.
  • As shipped from the factory, the termination temperature is 47 deg.
  • Clipping J2 (above the Test pins) changes the termination temperature to 70 deg. (Longer defrost cycle)
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Article ID: 431
Last updated: 29 Nov, 2017
Revision: 11
Access: Public
Views: 72
Comments: 0