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YSC - Cooling High Pressure

Article ID: 325
Last updated: 22 Sep, 2017

Trane Rooftop Unit: YSC

Re: Cooling: High Discharge Pressure / High Head Pressure

As the system runs in the cooling mode, the discharge pressure exceeds the normal operating pressure.

R410A System

  • High Head Pressure = Above 400 psig

Qty Possible Causes (From Most to Least Likely):
Refrigerant Overcharge
Dirty Outdoor Coil
1 Bad Condenser Motor
Bad Fan Capacitor
Mis-Sized Fan Blade
Bad I/D Expansion Valve

CHECKOUT:

1. Check Refrigerant Pressures

  • Hook-up refrigerant gauges to the pressure ports on the unit.
  • Place an insulated temperature probe on the liquid line between the outdoor coil & indoor expansion valve.
  • Allow the unit to run for at least 10 minutes.
  • Monitor pressures and temperature as the system operates.
    • If pressure exceeds Normal Range or kicks-off on Hi Pressure safety in the first 3 minutes = Refrigerant Overcharge or No Condenser Fan Operation

2. Check Condenser Motor & Capacitor

  • Disconnect power to the unit by pulling the service disconnect.
  • Test the fan capacitor.
    • Replace the capacitor if less than 20% of rated capacity.
  • Disconnect the condenser motor wiring and check the winding resistance and temperature of the condenser fan motor.
    • Common (BLK) to Run (VIO)
    • Common (BLK) to Start (BRN)
    • Run (VIO) to Start (BRN)
      • Any Open Windings + Cool Motor = Bad Condenser Motor
      • Any Open Windings + Hot Motor = Motor Internal Overload Open --> Allow motor to cool then recheck.
  • Re-apply power and check the fan motor amperage.
  • Observe the motor operation and check for unusual noises (bad bearings) or excessive temperature.

3. Check Sub-Cooling

  • Record "Saturation Temperature" from the discharge pressure gauge.
  • Subtract the Actual liquid line temperature reading.
    • Saturation Temp - Liquid Line Temp = Sub-Cooling
      • Sub-Cooling > 13 deg. + High Discharge Pressure + High/Normal Suction Pressure = Overcharged
      • Sub-Cooling > 13 deg. + High Discharge Pressure + Low Suction Pressure = Bad Expansion Valve
      • Sub-Cooling < 2 deg. + High Discharge Pressure + Hot Liquid Line = Dirty Outdoor Coil or Mis-Sized Fan Blade --> Clean the coil and re-check.

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Article ID: 325
Last updated: 22 Sep, 2017
Revision: 4
Access: Public
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