York Package Unit: PCG4
Re: Flashing Code 5
Code 5 = Limit Switch Circuit Open for More Than 15 Minutes
► The automatic-reset primary Limit Switch and the manual-reset Roll-Out Switch are wired in series, so either limit open will initially generate a Code 4.
► If the limit circuit remains open for more than 5 minutes, the control will switch to a Code 11.
► If the limit circuit remains open for more than 15 minutes, the control assumes that a Roll-Out Switch has tripped and will switch to a Code 5.
Qty |
Possible Causes: |
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Bad Blower Motor |
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Bad Primary Limit Switch |
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Bad Roll-Out Limit Switch |
1 |
Tripped Roll-Out Switch |
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Bad Control Board |
CHECKOUT:
1. Check the Limit Circuit
- At the control board 9-pin plug, use a volt meter to check for 24VAC on each side of the limit circuit.
- Check voltage between Pin#1 (Red/Grn 36) and "C".
- Check voltage between Pin#5 (Red/Blk 35) and "C".
- Power on One Side Only = Limit Circuit Open → Step 2. Check Limits
- Power on Both Sides = Limit Circuit Closed ⇒ Reset the board by cycling power to the unit.
- Code 4 Returns + Limit Circuit Closed = Bad Control Board
2. Check Limits
- Check the Roll-Out Limit
- The Roll-Out Limit is located on the plate above the burners.
- With the wires attached to the limit switch, check for 24VAC from each side of the Roll-Out Limit to "C".
- Power on Both Sides = Roll-Out Limit Closed ⇒ Check the Primary Limit (below)
- Power on One Side Only = Roll-Out Limit Open ⇒ Attempt to reset the limit by pressing down on the button between the wire terminals on the limit switch.
- After pressing the reset, recheck for 24VAC from each side of the Roll-Out Limit to "C".
- Power Still on One Side Only = Bad Roll-Out Limit
- Power on Both Sides ⇒ Reset the control board by cycling power to the unit, then → Step 4. Check Burners
- Check the Primary Limit
- The Primary Limit is located inside the blower compartment and protrudes into the heat exchanger compartment.
- With the wires attached to the limit switch, check for 24VAC from each side of the Limit Switch to "C".
- Power on One Side Only = Limit Switch Open
- Limit Switch Open + Hot Heat Chamber → Step 3. Check Blower
- Limit Switch Open + Cool Heat Chamber = Bad Limit Switch
- Power on Both Sides = Limit Switch Closed ⇒ Reset the board by cycling power to the unit.
- Code 4 Returns + Limit Circuit Closed = Bad Control Board
3. Check Blower
- During a Code 4 or 5 lockout, the indoor blower should be running continuously.
- No Blower Operation ⇒ Continue
- Make sure that both the High Voltage and Low Voltage plug are secure at the ECM blower motor.
- Check for 24VAC at the control board between "W SPD" and "24V COM".
- Power Present + No Blower = Bad Blower Motor
- No Power Present = Bad Control Board
4. Check Burners
- Initiate a call for Heat.
- Observe the burners during operation.
- Before the blower starts, look for any roll-out or unusual burner patterns.
- When the blower starts, look for any change in the burners or flame roll-out.
- Roll-out or bad burning before the blower starts = Clogged Heat Exchanger, Bad Inducer, or Combustion Air Problems
- Roll-out or bad burning after the blower starts = Bad Heat Exchanger