York Gas Furnace: PHU

Re: No Heat - Code 7

Code 7 = Failure to Sense Flame

CHECKOUT:

1. Check Ignition Sequence

• If the furnace is running, turn the thermostat off and allow the furnace to cool and the blower to stop operating.
• Initiate a call for heat from the thermostat and monitor the ignition sequence.
  • 1. The inducer motor should start with no difficulty.
  • 2. The pressure switch should close within a couple seconds of the inducer starting.
  • 3. The glow plug should energize within 30 seconds of the pressure switch closing.
    • No Glow from Glow Plug → Step 3. Check Glow Plug
  • 4. The gas valve should open within 20 seconds of the glow plug energizing.

2. Check Ignition

• Visually inspect the burners during ignition.
  • The burners should light smoothly with little or no delay from the glow plug to the flame sensor.
  • Make sure the flame sensor comes in good contact with the flame.
    • Burners Ignite Properly → Step 5.  Check Flame Sensor
    • Any Delay or Burners Not Igniting = Clogged Burners, Low Gas Pressure or Bad Gas Valve → Step 4.  Check Gas Pressure / Valve

3. Check Glow Plug

• Look for any visual cracks.
• Unplug the 2-wire connector to the glow plug.
• Use a meter to test resistance of the glow plug.
  • No Resistance = Bad Glow Plug (Part# S1-02532625000)
  • Resistance ⇒ Continue
• Start an ignition sequence.
• Check for 120VAC power on the 2-wire plug feeding the glow plug during an ignition sequence.
  • No Power = Bad Control Board
  • Power Present + No Glow = Bad Glow Plug (Part# S1-02532625000)

4. Check Gas Pressure / Valve

• At the point of ignition, check for 24VAC between the two wires at the gas valve.
  • No Power = Bad Control Board
  • Power Present ⇒ Check Gas Pressures (below)
• Check Inlet Gas Pressure
  • Minimum Pressure = 5" w.c. for Nat. gas, and 11" w.c. for propane.
    • Low Pressure = Gas Supply Issue 
  • Re-apply power to the furnace and activate a call for heat.
  • Make sure the inlet gas pressure stays above minimum when the gas valve energizes.
    • Pressure Drops Below Minimum = Bad Meter/Regulator or Restricted Gas Line
• Check Manifold Gas Pressure
  • Normal Pressure = 3 - 3.5" w.c. for Nat. Gas, 9 - 11" w.c. for LP
  • Check the gas valve outlet pressure when the gas valve energizes.
    • No Gas Pressure = Bad Gas Valve
    • Low Gas Pressure ⇒ Increase Manifold Gas Pressure
    • Normal Gas Pressure + No or Delayed Ignition = Clogged Burners ⇒ Remove burners and clean spreaders

5. Check Flame Sensor

• DO NOT clean the flame sensor before checking.
• On the multi-meter:
  • Switch the test leads to "COM" and "mA".
  • Set the meter on DC 200ù.
  • Check the flame signal when the burners ignite.
    • Normal Reading = 2 to 6 mA
    • Minimum Acceptable Reading = 1 MicroAmp
      • Low Reading = Dirty Flame Sensor ⇒ Clean the Flame Sensor & Re-check
  • CAUTION! Move meter leads back to "COM" and "V" before proceeding!