York Air Handler: NAH
Re: Heaters Not Working / Fan Runs Continuous
The control board in this units operates the indoor blower and electric heaters.
The control board has the following outputs:
- (1) On-board relay to start/stop the fan motor (line or low voltage).
- (1) On-board relay for line-voltage heater control.
- (3) DC voltage outputs for heat relays.
► A commonly missed reason for the heaters not working is a 4-Trip Limit Lockout.
- Typically, there is one limit (usually 200 deg.) to monitor over-heating of the electric heaters.
- If the limit trips four times during a single heating cycle or if the limit stays tripped for more than 80 seconds, the board will enter a hard lockout which energizes the fan and does not allow the heaters to come on.
► The board has no LED light to indicate that it is in lockout.
► The lockout can only be reset by cycling power to the board.
Qty |
Possible Causes: |
2 |
Low Airflow (Limit Lockout) |
|
Motor Speed Set Too Low (Limit Lockout) |
|
Failing Blower Motor (Limit Lockout) |
|
Bad Limit (Limit Lockout) |
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Bad Control Board |
|
Bad Relays |
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Bad Heaters |
Checkout:
1. Check Thermostat Inputs
- Set the thermostat to "Em Heat" mode and initiate a call for heat.
- Ensure that the fan motor is operating.
- Check for 24VAC between "W1" and "C", and "W2" and "C".
- No Power = No Call for Heat ⇒ Recheck the thermostat (check the outdoor unit for a Yorkguard).
- Power Present → Step 2. Check Heaters
2. Check Heaters
- Place a jumper between "W1" and "W2" to call for full heat.
- Use an Amp Probe to check amperage of each heater.
3. Check Limit
- The limits breaks the "Common" side of DC voltage to the heat relays.
- Disconnect high voltage power from the air handler.
- Check resistance across the limit switch.
- No Resistance = Open Limit ⇒ Allow up to 1 minute for limit to cool.
- Limit Doesn't Close = Bad Limit
- Resistance = Limit Closed ⇒ Re-apply high voltage power to the air handler, then recheck heaters.
4. Check Heat Relays
- Check the On-Board Heat Relay
- Check amperage on the wire connected to L2 or H1 on the heater board.
- No Amperage = Bad Control Board or Bad Heater ⇒ Disconnect power and check resistance across the heater.
- No Resistance = Bad Heater
- Check the DC Relays
- Identify the controlling relays for the heaters that are not working.
- Check for 22VDC on the relay coil.
- No DC Voltage = Bad Control Board
- DC Voltage + No Amperage = Bad Relay or Bad Heater ⇒ Disconnect power and check resistance across the heater.
- Resistance = Bad Relay
- No Resistance = Bad Heater
5. Check Temperature Rise
- With all heaters operating, monitor the temperature rise.
- Report temperature rise to the supervisor.